롤러 압착 압력분포시스템

*This product has been discontinued. If product is something you are interested in, contact us here.

PPS’s Nip Pressure Measurement System uses tactile sensors to accurately and quickly measure pressure between nip roller profiles in industrial machinery to correct misalignment issues and uneven pressure distribution.

The Nip Roller Pressure Measurement System was designed for manufacturers that use nip rollers, nip roller machine companies, and roller covering companies.  These users want to reliably image and quantify the pressures of the nip interface between two rollers to check alignment, identify defects, and/or detect wear at room or operating temperatures.  The Nip Roller Pressure Measurement System reduces machine set up and maintenance time and product scrap by having more accurate information on roll alignment.

PRECISION MEASUREMENTS AT HIGH TEMPERATURES

Unlike other systems on the market, PPS’s tactarray sensor has the ability to operate in high temperature and pressures coupled with thermal compensation allows testing at any temperature in non-static conditions. It also provides a reusable system with real-time feedback, offering a sensor that is more sensitive than competition while providing stable output measurements.

The Nip Roller Pressure Measurement System includes a single Nip Roller Pressure Sensor of a chosen design with 1.5m cable.  Using the included T4500 electronics with USB 2.0 interface to attach to a computer, the system runs PPS’s Chameleon image capture and analysis software.  This industry-leading software is fully featured which means it can export replay, save test data, and perform analysis functions.  Chameleon can also record and playback video with your data results for even greater insight and analysis.

시스템 핵심 기능과 장점:

  • Displays roll nip pressure measurement data in real-time, allowing users to make immediate adjustments to correct alignment or other defects.

  • Capture and save data for further analysis, providing objective documentation for comparison between different machines.

  • Stable and sensitive output results in better quality data to reduce product scrap and wear.

  • PPS의 정전용량방식 센서 기술을 통해, 재보정이나 반복적인 테스트에 소요되는 시간을 절약하고 결과를 개선할 수 있어 문제를 더욱 신속히 해결하거나 필요한 데이터를 더욱 쉽게 구할 수 있습니다. 기존의 저항방식의 촉감 센서 기술보다 반복성은 두 배, 최소 감지압력은 5배, 정밀도는 50% 더 향상되었습니다.

  • Optional Thermal compensation for accurate data measurement without waiting for cool down time allows users to test rollers without waiting for temperature to stabilize, saving time and increasing productivity.

  • 카멜레온(Chameleon) TVR은 고품질 시각화 기능, 직관적이고 다양한 데이터 분석툴 등 모든 기본 내용을 처음 누구나 쉽게 다룰수 있도록 사용의 편의성을 극대화한 소프트웨어입니다. 필요한 기능을 유료로 업그레이드해야 하는 타사의 기존 제품군과 달리 모든 시스템 안에 내보내기, 다시 재생, 저장, 분석 기능을 모두 기본으로 제공해드립니다.

Roller-Pressure-Measurement-Software.png

APPLICATION: HIGH TEMPERATURE NIP/ROLLER PRESSURES
CUSTOMER: FUJIXEROX

도전 과제:

  • Most common solutions for nip width and pressure measurement are disposable pressure-sensitive films.

  • FujiXerox looked for a solution that could be used repeatedly and can provide accurate data on pressure variations across or along the nip in high temperature conditions.

솔루션:

  • PPS delivered an Industrial TactArray Solution.

Benefit:

  • PPS solution provided a reusable system with real-time feedback, offering a sensor that was more sensitive than competition while providing stable output measurements.

  • The system withstands high temperature required to simulate certain printing environments.  

  • Using Chameleon software, the customer was able to reliably image and capture nip interface between two rollers to check alignment, identify defects, and/or detect wear.